1. 01 Geometry
  2. 02 Condition
  3. 03 Context
  4. 04 Consequence
  5. 05 Trend

From bench compliance to bench performance.

BenchOps is a geotechnical toolbox for assessing bench performance. You pick the toe and crest, and we connect everything else.

6× fasterBench review, end to end
4 hoursSaved per bench review
One recordReplaces four disconnected tools
One connected record

You pick the toe and crest. BenchOps connects everything else.

Compliance, field inspection, blast context and rockfall risk, all automatically tied to the same bench. One record, not four disconnected tools.

01

Geometry

Catch width, face angle, crest and toe deviation.

02

Condition

Tablet inspection scored against the geometry result.

03

Context

Blast and geology linked to the wall section the blast shot.

04

Consequence

Rockfall retention against target, on every signed-off section.

05

Trend

Performance over time, by wall, blast and rock unit.

Worked example

See what BenchOps looks like.

See how BenchOps stitches every data layer onto the same bench.

01 Geometry

Every metre along the bench, measured.

Engineers digitise the toe and crest on the as-built surface. BenchOps then calculates:

  • Catch bench width
  • Bench face angle
  • Crest and toe deviation

The question shifts from "did we mine to design?" to "where did performance deviate?"

Catch bench width · Bench 18
Catch bench width (m) 2468 cumulative frequency

210 measurements. Average 4.03 m, range 1.74–7.66 m.

Bench face angle · Bench 18
Bench face angle (deg) 48566472 cumulative frequency

181 measurements. Average 56.4°, range 46.7–72.6°.

Cross-section 25-A-1
16 18 20 22 24 26 -10 -5 0 5 10 15 20 Elevation Z (m) Distance Along Section (m) -0.75 m +1.07 m -0.07 m +0.30 m +0.05 m -0.80 m

Cross-sections are auto-generated along each digitised area.

02 Face condition

Inspect post-blast, score the wall.

Complete the face inspection on a tablet in the field. BenchOps pins each score (open joints, loose material, half-barrels, smooth face) to the same geometry, then aggregates it with the design score per bench.

Design score vs face score
0102030405060708090100 0102030405060708090100 Face Score Design Score Geometry achievedFace condition requires attention GoodResult Unacceptableresults Good face conditionsGeometryunacceptable
03 Context: blasting

Blasting.

Import blast holes and tag each by blast type. Show results against compliance to see where blast design might be influencing the wall result.

Toe and crest deviation bull’s-eye plots show the horizontal and vertical offset from design, so you can spot whether you’re systematically getting crest loss or toe flare.

Turn up to the blast review meeting with everything to hand instead of spending the morning collating it.

Blast performance · Bench 18
Blast types4
Compliance83.7%
Crest dev.1.37 m
BlastPatternResult
PS-081Pre-split 184%
PS-094Pre-split 268%
BF-102Buffer74%
PT-118Trim95%
Toe deviation · Pre-split 1
horizontal toe deviation (m) vertical toe deviation Pre-split 1
Crest deviation · Pre-split 1
horizontal crest deviation (m) vertical crest deviation Pre-split 1
04 Context: geology

Geology drives bench performance.

Import the geological model. BenchOps compares bench performance by rock type so the question becomes specific: is the shortfall in the shale contact, the dyke, or somewhere else?

Performance by rock type
UnitCrest dev.Toe dev.BFABench width
Sandstone0.42 m0.31 m67°4.6 m
Shale0.78 m0.55 m58°3.7 m
Dyke contact1.34 m0.91 m52°2.9 m
Compliance by rock unit
Sandstone 76% Shale 47% Dyke contact 15%
05 Consequence

Rockfall risk.

Compliance tells you what was built. Rockfall retention against target tells you what that means for the catch bench system.

BenchOps runs a 3D rockfall simulation on every signed-off section, automatically. So a 1 m crest loss isn’t just a tolerance number — it’s a measured drop in retention against target.

Rockfall retention by catch bench
40.7% 28.7% 12.9% 17.7% 1st 2nd 3rd 4+

Of 209 simulated rocks, 40.7% were caught on the 1st bench.

06 Trend

How is performance changing, and why?

Aggregate performance over time by wall, blast type and geological domain.

Compliance improves, walls track design: more ore, less waste, lower geotechnical risk and safer operations.

Compliance trend · last 5 months
0% 50% 100% Month 1 Month 2 Month 3 Month 4 Month 5 Good Moderate Poor

Pre-split 1 within sandstone 81% compliance · pre-split 2 within sandstone 62% compliance — last three months.

How it works

From pit surface to bench performance review.

BenchOps keeps the workflow tight: bring in the pit and performance data, digitise toe and crest, then review the results instantly. All in one place, without switching tools.

01

Bring in the pit and data

Pit surfaces, design, blast-hole collars, geology and face inspections. Each dataset lands against the wall it came from.

02

Digitise toe and crest

On the as-built surface. BenchOps calculates geometry, attaches condition, context and consequence layers, and links every result to position on the wall.

03

Review performance

Pit view, cross-sections and layer summaries, all linked. Filter by geology, blast type or condition without leaving BenchOps.

Integrations

Fits around the survey, design and reporting stack you already use.

Fits into the survey data you already collect. Outputs ready for the reports and meetings you already go to. BenchOps takes the data you already have and turns the results into a format that fits.

Inputs

  • Import pit surfaces (DXF, string files, mesh)
  • Pit design (crest strings or mesh)
  • Blast-hole collars
  • Geology wireframes
  • Face inspection records

Outputs

  • BenchOps summary by wall
  • Cross-sections and deviation plots
  • Performance split by geology and blast type
  • Rockfall retention and runout summaries
  • Report-ready exports (CSV, images, reports)

Deployment

  • Mine-site workspace
  • Role-based access
  • SSO required
  • Data residency options
Arrange a demo

Contact us for a BenchOps trial.

If you're interested in BenchOps, get in touch and we'll set up a walkthrough or a trial on your data.